Used Oil Analysis - The Basics

Condition-Based Maintenance
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Date: 2012-12-11 00:00 - 2012-12-12 00:00

Venue: CRE Training Room

Oil Analysis Offers Far Superior Early Warning Signals Than Other Maintenance Tools - Even Vibration Analysis

You Will Learn How To:

Easily interpret oil analysis reports

Squeeze maximum life from lubricants

Pull oil samples for optimum results

Reduce oil consumption for quick savings

The Course:

1.Fast paced technical survey designed to provide a technical intro to the field of oil analysis

2.The course covers lube fundamentals and the roles of oil analysis in machinery reliability

3.It covers oil sampling practices and the tests commonly used to evaluate the lubricant's condition, monitoring common contaminants and detect abnormal machine wear in more detail.

4.Brief intro to field tests and inspections

5.Ideal for managers and craftsmen who aren't directly involved with oil analysis for machine condition monitoring but who require more than just a cursory understanding of the field

6.Intro for someone who will be directly involved with oil analysis and wants to become familiar with the general concepts and terminology before undertaking more thorough training

Course Outline:

Lube Fundamentals

oKnowing what makes oil degrade and how to delay it

oFunctions of oil and consequences once oil degrades

Role of Oil Analysis in Machine Reliability

oOil Analysis providing critical feedback about machine condition

oOil Analysis providing vision to proactive maintenance program

Oil Sampling - the very best practicesoSix steps to reliable and easy oil sampling

oHow to find the best sampling location and procedures in pulling a sample

oObjectives and required components for a successful oil sampling

Fluid Properties AnalysisoFour common root causes of oil degradation

oRecognizing and controlling degradation

oMonitoring and determining oil life using technologies

oHow to recognize oxidative, thermal or additive failures

Contamination monitoring and control

oUnderstanding common contaminants, who they are, where they come from and how to neutralize them

oOil cleanliness and life extension benefits using ISO solid contamination code

oPortable filtration carts - 3 ways to use them

Intro to Wear Debris Monitoring and AnalysisoHow wear metals are measured by common technologies and the key differences oUsing ferrous density to determine the severity of wear problem

oUsing analytical ferrography for advanced fault detection and RCA

Intro to Field Tests and InspectionsoHow to inspect vents and breathers oGetting valuable info from used filters

oUsing your 4 senses to detect problems early on

oHow an unwanted business card can reveal oil oxidation

oScreening for water with a simple hot plate

oTurn your kitchen blender into a test for demulsibility and foam tendency

Oil Analysis Lab Tour and Hands-on

You Use Any of These Machines, This Training Is A Must:

Gearboxes

Hydraulic Systems

Compressors

Final Drives

Hydrostatic Transmissions

Rolling Mills

Motor Bearings

Paper Machines

Diesel Engines

Blowers/Fans

Process Pumps

Gas Turbines

Steam Turbines

Who Should attend?

All Maintenance Professionals

Laboratory Analysts

Vibration Instrument Specialists

Craftsman or Millwrights

Manufacturing and Industrial Engineers

Lubrication Technicians and Engineers

Equipment Operators

Reliability Engineers

Predictive Maintenance Technicians

What Industries Will Benefit?

Process Manufacturing

Primary Metals

Automotive Manufacturing

General Manufacturing

Municipal Utilities

Power Generation

Aerospace

Pulp & Paper

Earthmoving

Petrochemical

Transportation

Investment Cost

Php14,000.00 (plus 12% VAT)Inclusive of the ff:

Seminar Fee 2-days

Training Manual

Snacks and Lunch

Hands-on Lab Equipment training

Laboratory Tour

Facilitator

Juan Bautista II Lee

International Certifications

Certified Maintenance & Reliability Professional - SMRP

MLT II - ICML

MLA III - ICML

CLS - STLE

MBA - AIM

BS Mech. Eng. - UBC

15 plus years in PM/PdM Consulting

Conveyor Maintenance, Laser Alignment and Vibration Analysis

 

Telephone
085-5958
Email
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All Dates


  • From 2012-12-11 00:00 to 2012-12-12 00:00